PCB Transformers

<< Click to Display Table of Contents >>

Navigation:  Background Theory > Part Design >

PCB Transformers

A PCB (Printed Circuit Board) transformer is a particular type of electrical transformer that is designed to be mounted directly onto a circuit board. These transformers are used to step-up, step-down, or isolate electrical voltages within the circuit board.

PCB Transformers

PCB Transformers

Transformers operate on the principle of electromagnetic induction. They consist of two or more coils of wire (called windings) wrapped around a core made of ferromagnetic material. By varying the number of turns in the windings, transformers can increase or decrease the voltage.

Here's a bit more about different types of PCB transformers:

Step-up transformers

These transformers are used to increase the voltage from the primary winding to the secondary winding. They have more turns on the secondary winding than the primary.

A step-up transformer is a type of electrical transformer that increases the voltage from the primary coil (input) to the secondary coil (output). It's called a "step-up" transformer because it steps up, or increases, the voltage while decreasing the current. The power (the product of voltage and current) remains the same, neglecting losses due to the transformer's efficiency.

The transformation ratio of a transformer, i.e., the ratio of the output voltage to the input voltage, is directly proportional to the ratio of the number of turns in the secondary coil to the number of turns in the primary coil. Therefore, a step-up transformer will have more turns of wire on its secondary coil than its primary coil.

Step-up transformers are commonly used in several applications, including:

Power transmission: In electrical power grids, step-up transformers are used at the power station to increase the voltage for transmission. High voltage allows for efficient long-distance transmission because it reduces the amount of energy lost as heat due to resistance in the wires.

Electronics Devices: They are also used in various electronic devices to increase voltage as required by specific circuits or components.

X-ray and CT machines: These medical devices use step-up transformers to produce the high voltages necessary to generate X-rays.

Remember that while step-up transformers increase voltage, they also decrease current. This is due to the conservation of energy (assuming ideal conditions with no energy losses), which in the context of transformers is often referred to as "impedance matching". The product of voltage and current (which is power) stays the same in both the primary and secondary coils.

Step-down transformers

These transformers decrease the voltage from the primary winding to the secondary winding. They have fewer turns on the secondary winding than the primary.

A step-down transformer is a type of electrical transformer that reduces the voltage from the primary coil (input) to the secondary coil (output). As the name suggests, it "steps down" the voltage. While it reduces the voltage, it increases the current. The power (the product of voltage and current) remains the same, assuming an ideal transformer with no energy losses.

The transformation ratio of a transformer, i.e., the ratio of the output voltage to the input voltage, is directly proportional to the ratio of the number of turns in the secondary coil to the number of turns in the primary coil. Therefore, a step-down transformer will have fewer turns of wire on its secondary coil than its primary coil.

Step-down transformers are used in a variety of applications, including:

Power distribution: In electrical power grids, step-down transformers are used to reduce the high transmission voltages down to safer levels that can be used in homes and businesses.

Electronics Devices: They are also used in various electronic devices to decrease voltage to levels suitable for specific circuits or components.

Chargers: Many chargers for devices like laptops and smart-phones include a step-down transformer to reduce the mains voltage to a level suitable for the device.

Remember that while step-down transformers decrease voltage, they increase current. This is due to the conservation of energy (assuming ideal conditions with no energy losses), which in the context of transformers is often referred to as "impedance matching". The product of voltage and current (which is power) stays the same in both the primary and secondary coils.

Isolation transformers

These transformers have an equal number of turns on the primary and secondary windings, so they maintain the same voltage. However, they are used to electrically isolate different parts of the circuit, which can help to improve safety and reduce noise.

PCB transformers are commonly used in power supplies, audio systems, and many other applications. They must be designed to meet the specific power, voltage, and space requirements of the PCB. Also, due to their proximity to other components on the board, heat dissipation and electromagnetic interference are important factors to consider in their design and placement.

An isolation transformer is a type of transformer used to transfer electrical power from a source of alternating current (AC) power to some equipment or device while isolating the powered device from the power source, usually for safety reasons.

The primary and secondary windings of an isolation transformer have the same number of turns, meaning the voltage in and out is the same (assuming ideal conditions). But the key feature of an isolation transformer is the isolation it provides - the primary (input) and secondary (output) sides are not directly connected.

Isolation transformers have several important uses:

Safety: By providing galvanic isolation (a lack of direct electrical connectivity), an isolation transformer prevents the possibility of a shock if a person touches a live part of the circuit.

Noise reduction: They can reduce electrical noise and spikes, which can be useful in sensitive electronics like audio and medical equipment.

Preventing ground loops: A ground loop is an unwanted current that flows in a conductor connecting two points that are supposed to be at the same potential but are actually at different potentials. This can cause interference or noise in audio or data signals. An isolation transformer can help prevent ground loops.

 

Testing equipment: They are used in oscilloscopes and other test equipment to prevent any unintentional creation of a ground path.

In summary, isolation transformers are a critical tool for both safety and the effective functioning of many types of electronic equipment.